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Annual 50,000 tons high fructose corn syrup production plant
Syrup production line / Chat on line / Give me a price / Date:2018-06-19
Doing Company can make the high fructose corn syrup production plant turn key project fou you, include the fructose production solution and all equipments demanded. Following make the annual capacity 5,000 tons high fructose corn syrup production plant for example to introduce our high fructose corn syrup production plant.
--Operation conditions:
1. Production method of the high fructose corn syrup production: adopt enzyme method for starch hydrolysis.
2. Production schedule: 300 working days each year, 166.66ton corn syrup each day. The workers shift 8 hours a day, three shifts a day, each group production capacity 55.56t
3. Raw material: corn starch, below is the corn starch generally standard:
| starch content | moisture | fat(dry material) | protein(dry material) | gravity |
| 85.4% | 14% | 0.1% | 0.4% | 0.1% |
4. Product specifications: use corn starch can make glucose, fructose and maltose as your select, that's to say you can adjust your syrup production plan as the market condition, Doing Company one set syrup equipments can produce these three type corn starch syrup.
5. Enzyme standard: high temperature resistance α-enzyme, activity 20000u/g, cost 8u/g. Saccharification enzyme activity 50000u/g, cost 200u/g. Isomerusm enzyme activity>360u/g
High fructose corn syrup production plant design
--The technology process in the high fructose corn syrup production plant:
High fructose corn syrup production process
If you want to learn the detail technology process of our high fructose corn syrup production plant, you can click: high fructose corn syrup production equipment.
Main syrup production machine
--Machine type select:
| Machine | Model/ Volume | Quantity |
| Mixing tank | volume 100L | 2 |
| Liquefaction tank | 24 m3 | 1 |
| Saccharification tank | 200 m3 | 3 |
| Ejector | power 504 kw | 2 |
| Motor | power 840 kw | 1 |
| Isomerism column | volumn 50L | 1 |
| Ion exchange column | 14 | |
| Filter press | 5000L/H | 4 |
| Vacuum cooler | volumn 12 m3 | 1 |
| Liquid-vapor seperator | volumn 12 m3 | 1 |
High fructose corn syrup production plant overview
Above is the main machines used for the annual capacity 5,000 tons high fructose corn syrup production plant, except these, also need to equip with all kinds of pipes, pumps and many other infrastructure and auxiliary equipment in your high fructose corn syrup production plant. It's honor to tell you that Doing Company can make the perfect production solution for your fructose syrup production business, give you the advanced technology and high quality equipments. As we all know, to guanantee the final syrup quality and better for the high fructose corn syrup production plant operation, better equipped one set of the laboratory equipment for the final syrup quality test, and our company also can offer the lab equipment.
--Below is the high fructose corn syrup products specifications:
| Product standard of high fructose corn syrup | |
| Appearance | Colorless or light blue syrup, a transparent viscous liquid, sweetness is soft, no peculliar smell, no impurity |
| Solid conten(%) | F42>=71 |
| Fructose content | F42>=42-44 |
| Glucose and fructose/dry material(%) | F42>=92 |
| PH | 3.2-3.4 |
| Chromaticity(RBU) | <=50 |
| Transparency(%) | >=96 |
| Sulfuric acid gray | <=0.05 |
| Arsenic(mg/kg) | <=0.5 |
| Plumbum(mg/kg) | <=0.5 |
| Total bacterial count/ 100mg | <=1500 |
| Caliform | <=30 |
| Germ | no |
To sum up, this is the condition of the annual capacity 5,000 tons high fructose corn syrup production plant.
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