Annual 50,000 tons high fructose corn syrup production plant

Syrup production line / Chat on line / Give me a price / Date:2018-06-19

Doing Company can make the high fructose corn syrup production plant turn key project fou you, include the fructose production solution and all equipments demanded. Following make the annual capacity 5,000 tons high fructose corn syrup production plant for example to introduce our high fructose corn syrup production plant.

--Operation conditions:

1. Production method of the high fructose corn syrup production: adopt enzyme method for starch hydrolysis.

2. Production schedule: 300 working days each year, 166.66ton corn syrup each day. The workers shift 8 hours a day, three shifts a day, each group production capacity 55.56t

3. Raw material: corn starch, below is the corn starch generally standard:

starch content moisture fat(dry material) protein(dry material) gravity
85.4% 14% 0.1% 0.4% 0.1%

4. Product specifications: use corn starch can make glucose, fructose and maltose as your select, that's to say you can adjust your syrup production plan as the market condition, Doing Company one set syrup equipments can produce these three type corn starch syrup.

5. Enzyme standard: high temperature resistance α-enzyme, activity 20000u/g, cost 8u/g. Saccharification enzyme activity 50000u/g, cost 200u/g. Isomerusm enzyme activity>360u/g

high fructose corn syrup production machine

High fructose corn syrup production plant design

--The technology process in the high fructose corn syrup production plant:

high fructose syrup production process

High fructose corn syrup production process

If you want to learn the detail technology process of our high fructose corn syrup production plant, you can click: high fructose corn syrup production equipment.

glucose syrup production machine

Main syrup production machine

--Machine type select:

Machine Model/ Volume Quantity
Mixing tank volume 100L 2
Liquefaction tank 24 m3 1
Saccharification tank 200 m3 3
Ejector power 504 kw 2
Motor power 840 kw 1
Isomerism column volumn 50L 1
Ion exchange column   14
Filter press 5000L/H 4
Vacuum cooler volumn 12 m3 1
Liquid-vapor seperator volumn 12 m3 1

 

high fructose corn syrup production plant

High fructose corn syrup production plant overview

Above is the main machines used for the annual capacity 5,000 tons high fructose corn syrup production plant, except these, also need to equip with all kinds of pipes, pumps and many other infrastructure and auxiliary equipment in your high fructose corn syrup production plant.  It's honor to tell you that Doing Company can make the perfect production solution for your fructose syrup production business, give you the advanced technology and high quality equipments. As we all know, to guanantee the final syrup quality and better for the high fructose corn syrup production plant operation, better equipped one set of the laboratory equipment for the final syrup quality test, and our company also can offer the lab equipment.

--Below is the high fructose corn syrup products specifications:

Product standard of high fructose corn syrup
Appearance Colorless or light blue syrup, a transparent viscous liquid, sweetness is soft, no peculliar smell, no impurity
Solid conten(%) F42>=71
Fructose content F42>=42-44
Glucose and fructose/dry material(%) F42>=92
PH 3.2-3.4
Chromaticity(RBU) <=50
Transparency(%) >=96
Sulfuric acid gray <=0.05
Arsenic(mg/kg) <=0.5
Plumbum(mg/kg) <=0.5
Total bacterial count/ 100mg <=1500
Caliform <=30
Germ no

To sum up, this is the condition of the annual capacity 5,000 tons high fructose corn syrup production plant.

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